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Posted: April 7, 2009, 2:06 am
by DCarr

,Jason.Tailgate to rollpan worked out well-feature line sets it off. When's the floor going in?
Posted: April 7, 2009, 10:10 am
by jwh f-100
DCarr wrote:
,Jason.Tailgate to rollpan worked out well-feature line sets it off. When's the floor going in?
I'm gonna start removing the old floor this week. Gonna be a busy weekend but I hope to make some progress on the truck.
Posted: April 9, 2009, 7:44 pm
by jwh f-100
Today I removed most of the floor. While installing my first new crossmember I ran out of welding gas

so I decided to get some prep work done on the donor floor.

Posted: April 10, 2009, 10:31 pm
by DCarr
Did you drill the spotwelds,Jason? Or did you use another method?Thanks,David.
Posted: April 11, 2009, 3:26 pm
by jwh f-100
DCarr wrote:Did you drill the spotwelds,Jason? Or did you use another method?Thanks,David.
I left about 1" of the old floor at the perimeter to attach the new corner pieces. At the inside (center side) of the tubs I cut flush with the floor and added 2" strips to the back of the tubs to attach the new floor to. This will allow me extra space to leave the donor interior bed side flange attached. This saved me drilling out hundreds of spot welds.
This is the x-member infront of the whell tubs. It is too tall for the slick so I cut it in half...........................
Flipped it over......................
And pressed it into itself. I'll weld it along the edges and use some good old Henery Ford bed blocks.
The two donor x-members between the wheel tubs are also too tall so I just cut them off and will install a different style.
It needs some cleaning for welding but she's pretty much ready to go in. That's my new favorite tool, a metal cutting blade on a circular saw..

Posted: April 11, 2009, 3:38 pm
by Greg D
I am impressed!! So you want to make a trip to Omaha? Bring plenty of Yuengling too and I'll pay for it, I have a grill. 
Posted: April 12, 2009, 7:09 am
by jwh f-100
Greg, You do realize if I brought "PLENTY" of Yuengling no work would get done...

Posted: April 12, 2009, 8:26 am
by Anthony
Very nice. I wish I would have done mine that way. Maybe later I will after I have the official "how to replace your bed floor" manual from jwh f-100 publishing..

.. I'm looking forward to the finished pics.. Keep up the great work.. Anthony
Posted: April 12, 2009, 1:31 pm
by crey
jwh f-100 wrote:crey wrote:Hey man, that roll pan looks killer!
Do you have any pics of what you did to get that on there?
What part of the gate did you cut to get that exact result?
crey, It is the top edge of the tailgate...

Wow!
Uhh... Thanks??!!??!!
I guess if I can't get that right, I have no business working on my truck.
Thanks much, that's friggin awesome!
Posted: April 19, 2009, 11:02 am
by jwh f-100
Posted: April 20, 2009, 4:15 pm
by jwh f-100
Installed the corner pieces infront of the wheel tubs and my fuel filler door. It needs a bit of finish work but I'm pleased with the results. For the rear corners on the floor I need to use the sheet metal break at work so they will need to wait.
I need to shift my tank a bit so my fuel filler doesn't hit a crossmeber. So I thought I'd take this oppourtunity to mount my tank correctly. Fabbed up the bracket now I need to drop the tank.

Posted: April 20, 2009, 6:52 pm
by Max
Jason, you're doing a swell job with the metalwork so far! How is your fuel hose going to run to the tank?
Posted: April 20, 2009, 7:13 pm
by jwh f-100
Max wrote:Jason, you're doing a swell job with the metalwork so far! How is your fuel hose going to run to the tank?
Thanks!
Gonna use this hose. [albumimg]2620[/albumimg]
I plan to use the '86 filler neck but not the "plastic bucket". To mount the neck I'm going to make two vertical cuts on the interior bed side then bend it out toward the door making a slanted plate to mount the neck to. After every thing is hooked up I'l just add some type of cover. Still trying to figure out the cover. I want something that will look like it should be there.
Posted: April 27, 2009, 6:04 am
by jwh f-100
I got my tank installed with the "Uncle Skip" bracket above. I should have done this the first time.
Geez, everthing is all dusty and scratched. Looking forward to get a final coat of paint on everything.

Posted: May 16, 2009, 6:55 pm
by jwh f-100
Got my fuel filler neck and cover installed today..
The "bucket" is the interior bed side after a couple cuts and a couple bends.
Now that my cover is installed I can weld in the last corner of the bed. I have one other small repair on the bed then I'll flip it over and apply some rust converter on the back of the bedsides and then coat every thing.
Posted: May 16, 2009, 9:18 pm
by ezernut9mm
man, you do good work. keep it up!
Posted: May 22, 2009, 2:22 pm
by jwh f-100
I had a pretty good day in the garage. Last two corners of the floor are in..

Posted: May 22, 2009, 2:31 pm
by twistedfreak
is that a mustang tank and how many gals are they?
Posted: May 22, 2009, 2:36 pm
by jwh f-100
That one is a 16 but I think 16,18, and 22 are available.
Posted: May 22, 2009, 4:02 pm
by twistedfreak
but its a mustang tank or from what vehicle i should say