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1965 in Delaware

Posted: August 11, 2013, 3:08 pm
by digler005
Finally had time to start, pulled out the interior and seen exactly had bad it really was.

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Luckily my son already got me new cab mount from DC for Christmas last year. My roof is in alot better shape then my last 65.

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My seat is just fine, only needs a thorough cleaning, and if I change the truck color I will dye it to match, I have been thinking of an emerald green two tone with white. I will be changing the front to a 62 grill and valance and possibly put the spears on the hood.

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Re: 1965 in Delaware

Posted: August 14, 2013, 9:07 pm
by digler005
Worked on her a little more today. Removed the radio, heater, steering column, and firewall insulation.

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Re: 1965 in Delaware

Posted: August 14, 2013, 11:31 pm
by rickairmedic
Man you got your work cut out for you there :D. That almost looks like a good excuse to find a better cab to start with .


Rick

Re: 1965 in Delaware

Posted: August 15, 2013, 12:00 pm
by digler005
I know it would be a lot easier but I promised the previous owner I would restore this one and not have it crushed. This will be my first experience with body work and I never seem to do anything new the easy way. Thankfully my cousin who lives next door owned a body shop in the 70's and has offered any help I may need.

Re: 1965 in Delaware

Posted: August 25, 2013, 7:36 pm
by digler005
worked a little more on the 65 today, took the hood and hinges off and worked on the pass inner fender.

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I am using 2 old non salvageable hoods from a 60's ford truck for all my sheet metal repairs, nothing like using usa 60's steel to fix usa 60's steel,

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my first attempt at welding on my baby

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I also hit the lower cowl/ pillar with a wire wheel and found that the previous owner loved body filler.

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will repair the rest of the inner fender later this week.

Re: 1965 in Delaware

Posted: August 26, 2013, 12:32 am
by rickairmedic
Well you got your work cut out for you but looks like your going to be ok with it :D.


Rick

Re: 1965 in Delaware

Posted: August 28, 2013, 10:32 pm
by dennyboy
looking forward to updates. just got some new sheet metal for mine. good luck!!

Re: 1965 in Delaware

Posted: August 29, 2013, 5:45 pm
by digler005
Had a few minutes to work on her again, waiting for a repairman, so I figured I would make some patterns and weld a little on the inner fender.

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I think I'm getting better with the welding, but I am a little biased.

Re: 1965 in Delaware

Posted: September 4, 2013, 11:54 am
by digler005
Well had a few minutes to work on her again so I made a little more progress, it ain't pretty but a little more work, rage extreme, and por 15 she will be good as new.

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Re: 1965 in Delaware

Posted: September 7, 2013, 6:53 am
by thenephilm
What kind of welder are you using? Are you using gas with it? I know you are new at welding but it looks like you need to turn the heat up a little bit and the wire speed down. Also, it is amazing how much better your weld will be by taking the time to really clean any debris or paint off of the area before welding. Sometimes I even wipe it down with paint thinner or something similar to get it really clean if its a weld that won't get ground down. Please don't take this as me hating on you or anything, just trying to give you some pointers because I know we all have to start somewhere.

Re: 1965 in Delaware

Posted: September 8, 2013, 9:45 am
by digler005
flux core(harbor frieght) .035 innershield wire, any help is appreciated

Re: 1965 in Delaware

Posted: September 8, 2013, 1:47 pm
by rickairmedic
I am guessing thats the 100 amp flux core only HF welder . Best advice I van give you with it is to make a series of tack welds then hit them with a wire brush then make more tacks then wire brish again . Keep repeating this until you have you have all the tacks done all the way around . Then you can smooth it out with a grinder and go back and tack any areas that need more fill again hitting everything with the wire brush before grinding down again . I did alot of sheetmetal repair and customizing with a 100 amp HF flux core welder it just takes time to get it smooth .


Should I be wrong and you have a bigger welder that you can hook up gas to then I highly suggest getting a bottle of C25 it will make a VAST improvement on your welds and make them look better even before grinding down .


Rick

Re: 1965 in Delaware

Posted: September 8, 2013, 1:52 pm
by rickairmedic
One more hint there will be a blue haze to the metal around the weld area if you are getting hot enough welds if you are not seeing this turn the heat up and the wire speed down as Justin suggested .



Rick

Re: 1965 in Delaware

Posted: September 8, 2013, 2:21 pm
by thenephilm
Yeah if you can use gas with that welder at all, it is worth the investment. Your life will improve by leaps and bounds.

Re: 1965 in Delaware

Posted: September 8, 2013, 7:15 pm
by digler005
Thanks for all the advise I will be giving it a try again tomorrow while I wait for another repairman, when it rains it pours, TV this time. I need to tweak the support a little more so I will try turning down the speed a little and do the spot weld technique and see how it goes.

Re: 1965 in Delaware

Posted: September 8, 2013, 11:09 pm
by rickairmedic
Try to keep your spot welds about 1 inch apart on the first round and let the metal cool inbetween . This will also help keep the metal from warping . The fact that you are using flux core will help here as after you make your first set of spot welds it will take you a monute to wire brush all of them before doing the next set . try to keep a somewhat equal distance between each set . Start an inch apart then do a spot between each of those spots and then between those spots until you run out of space to put spots :D.


Rick

Re: 1965 in Delaware

Posted: September 9, 2013, 6:54 pm
by digler005
redid some welds today, will post pics Wednesday, tried your suggestions and worked a lot better, only one other item I will need to help is an auto darkening helmet.

Re: 1965 in Delaware

Posted: September 10, 2013, 4:53 pm
by thenephilm
Go to harbor freight and get yourself a helmet for cheap, they are like 40 bucks or cheaper. You won't regret it.

Re: 1965 in Delaware

Posted: September 11, 2013, 12:12 pm
by rickairmedic
I am going to disagree with Justin on this one . Go to Tractor supply they have a Hobart auto dark hood for less than $80.00 out the door . The optics on the Hobart put the Harbor Freight hoods to shame completely ( I have owned both ) . I currently have a Miller Big Window Elite I got a screaming deal on from a friend . The Hobarts optice are dang near as good as the Millers and the only reason I prefer the miller over the Hobart is the larger viewing area on the Miller .You will most likely never make a good looking weld if you cant see the weld .



http://www.tractorsupply.com//ProductDi ... reId=10151



While we are on the subject of welding make sure you have plenty of light available where you are welding . I don't know about you but I'm not getting any younger and find the more light the better . I have been known to set up a 500 or 1000 watt Halogen light in my welding area in order to be able to see not only the weld but where the weld is going :D.


Rick

Re: 1965 in Delaware

Posted: September 11, 2013, 7:21 pm
by thenephilm
Yeah I now have a dedicated welding table with a light over it. I haven't had an issue with the harbor freight helmet but maybe that's just what I am used to lol.